High temperature alloy is a metal material used in high temperature environments (often above 600 ℃) for long periods of time. It is known for its excellent high temperature resistance, good oxidation resistance and thermal corrosion resistance, so it is also known as a "Super alloy". This material is mainly used in the aerospace field to produce high precision parts. When cutting this materials, the PCBN insert must have a high PCBN content with a low grain size. PCBN inserts we've produced for this purpose generally have an 88-90% PCBN content, and meet all requirements for high temperature alloy cutting as it will quickly cut materials without sacrificing accuracy or quality.
REALY has produced the following PCBN inserts to cut high temperature alloys:
RNMN/RNGN PCBN Inserts
(Round PCBN Inserts BNS-610 Series Cutting Tool)
RNMN/RNGN PCBN inserts
TYPE
CORNER RADIUS
PCBN Content
PCBN Grain Size
Cutting Edge Length
Recommended Application
T01
T02
T03
T04
T05
T06
T08
T10
RNM(G)N0903
√
√
√
√
88%-90%
1μm-3μm
custom made
cast high temperature alloy
RNM(G)N0904
√
√
√
√
RNM(G)N1204
√
√
√
√
√
RNM(G)N1207
√
√
√
√
√
RNM(G)N1504
√
√
√
√
√
RNM(G)N1507
√
√
√
√
√
√
RNM(G)N1904
√
√
√
√
√
√
RNM(G)N1907
√
√
√
√
√
√
RNM(G)N2008
√
√
√
√
√
√
√
RNM(G)N2010
√
√
√
√
√
√
√
RCMN/RCGN-V PCBN Inserts
(V Shaped PCBN Inserts BNS-610 Series Cutting Tool)
Parameters of RCMN/RCGN-V PCBN inserts
TYPE
CORNER RADIUS
PCBN Content
PCBN Grain Size
Cutting Edge Length
Recommended Application
T01
T02
T03
T04
T05
T06
T08
T10
RCM(G)N0607-V
√
√
√
√
√
88%-90%
1μm-3μm
custom made
cast high temperature alloy
RCM(G)N0907-V
√
√
√
√
√
√
RCM(G)N1207-V
√
√
√
√
√
√
RCM(G)N1507-V
√
√
√
√
√
RCM(G)N1910-V
√
√
√
√
√
RCM(G)N2012-V
√
√
√
√
√
RCMN/RCGN-Z PCBN Inserts
(Conical PCBN Inserts BNS-610 Series Cutting Tool)
Parameters of RCMN/RCGN-Z PCBN inserts
TYPE
CORNER RADIUS
PCBN Content
PCBN Grain Size
Cutting Edge Length
Recommended Application
T01
T02
T03
T04
T05
T06
T08
T10
RCM(G)N0607-Z
√
√
√
√
√
88%-90%
1μm-3μm
custom made
cast high temperature alloy
RCM(G)N0907-Z
√
√
√
√
√
√
RCM(G)N1207-Z
√
√
√
√
√
√
RCM(G)N1507-Z
√
√
√
√
√
RCM(G)N1910-Z
√
√
√
√
√
RCM(G)N2012-Z
√
√
√
√
√
Please contact us with any special requirements you have for cutting high temperature alloys. Backed by years of experience, we will offer the right PCBN insert for your needs.
