REALY can improve the blade according to different industries of customers and different cutting parameters of required workpiece in order to make it meet the requirements of customers to the greatest extent. Normally, customer needs to provide the tool drawing, cutting equipment model and process requirements for us. Then we can design and manufacture non-standard cutting tools according to customers' requirements.
There are two main ways to make PCBN Cutting Tool：One is polymerization method. It means directly polymerize the hexagonal boron nitride (HBN) into a high density sintered body. The other is quadratic polymerization method. It means synthesis high density PCBN first. Then use it as raw material, making PCBN under high temperature and high pressure.
REALY's PCBN cutting tool uses PCBN secondary growth5 and Whisker toughening and other core technology which have greatly improved the hardness and toughness of the blade. Compared with the products of other industries, REALY's product has better impact resistance and product stability.
1. PCBN powder + catalyst
2. High temperature and high pressure
3. PCBN powder
4. PCBN powder
5. Binder powder
6. Mix them
7. Put into the mold
8. High temperature and high pressure
9. PCBN Compact
10. Process
11. EDM/laser cutting
12. High precision PCBN Compact
13. Cut into slices
14. Tool Fabrication
REALY is equipped with the following processing and testing equipment in order to produce every tool for customers by heart.
