PCBN Tipped inserts
The BNW series is a recently developed PCBN tipped insert developed by REALY. They feature all of the machining properties of the BNS series, and are still available at a low costs. These tipped inserts are often used in ordinary machining applications with a higher comprehensive cost, used as replacements for a hard carbide blade.
According to customer requirements, we have produced the following BNW series PCBN inserts:The PCBN content of BNW-11 PCBN inserts is 90-92%, with a particle size value of about 8µm-12µm. That makes these inserts ideal for use in high speed cutting of normal grey cast iron, which is then used to process engine cylinder blocks and cylinder heads in the automotive industry.
BNW-25 PCBN inserts are ideal for use in the machining of cast alloy iron and alloy cast steel, such as rollers, slurry pumps, and mining machinery. With a PCBN content of 89-91%, and a particle size value of about 30µm-40µm, these inserts are ideal for machining cast alloy iron and allow cast steel. Each insert is machined to ensure a high precision.
The BNW-25 PCBN inserts produced by REALY contain a PCBN amount of 88%-90% and a particle size value of about 30µm, making them ideal for use with high manganese steel materials that require a high tenacity and abrasive resistance.
The BNW-30 PCBN inserts feature a PCBN content of 68-70%, and a particle size value of 2µm -4µm, making these inserts ideal for machining ductile materials, such as quenched steel, ball bearing steels, die block steels, and more.
With a PCBN content of 89-91%, and a particle size value of 8µm-10µm, the BNW-2503 PCBN inserts are ideal for the machining of sintered iron. These inserts are precisely machined, to give them a high precision, and customers can adjust the size and corner radius cutting edge treatment to meet their needs.
BNW-51 PCBN inserts feature a PCBN content of 93-95% and a particle size of about 20µm, making them ideal for use in high speed machining of durable, wear resistant alloys such as brake disks and drum brakes. Customers can also choose to adjust the size and corner radius cutting edge treatment to meet their needs.
For special requirements, please contact us so that we can create a PCBN insert to meet all of your needs.